Ablation-Resistant Ceramizable Flame Retardant Solutions


Overview of Ablation-Resistant Ceramizable Solutions

Ceramizable flame retardant systems provide exceptional protection for polymers exposed to extreme temperatures or direct flame. When heated above 500°C, the materials undergo controlled phase transformation and form a rigid ceramic layer that acts as a thermal and oxygen barrier. This barrier significantly reduces heat transmission, suppresses flame propagation, and maintains the structural integrity of the polymer without molten dripping.

Compared with conventional char-forming solutions, ceramizable systems generate stronger and denser residue structures, ensuring long-term mechanical stability even in continuous high-temperature conditions. They also feature low smoke, non-toxicity, and excellent insulation performance. These characteristics make ceramizable solutions ideal for EV components, cable sheathing, high-temperature industrial parts, electronic housings, and applications requiring high ablation resistance and durability.

High-temperature ceramic barrier forming on polymer surface

Key Advantages of Ablation-Resistant Ceramizable Systems

High Ablation Resistance

Through dense ceramic formation, the system resists surface erosion caused by high heat and flame impact. The ceramic barrier maintains shape and volume, ensuring protective performance during long exposure.

Strong Ceramic Layer Formation

The rigid ceramic crust blocks oxygen penetration and dramatically reduces heat transfer, functioning as a protective shield during thermal attacks.

Eco-Friendly & Low Smoke Performance

The solution is halogen-free, non-toxic, and compliant with RoHS/REACH, generating significantly lower smoke and hazardous gases compared with traditional flame retardants.

Mechanical & Electrical Stability at Temperature

Our ceramizable additives enable polymers to form a robust ceramic-like char under extreme heat, significantly improving electrical insulation and structural integrity for EV, electronics, and industrial power applications.

Recommended Products for Ceramizable Applications

Dstone Material provides high-performance ceramizable flame retardant masterbatches and additives tailored for electronic housings, cable compounds, battery components, and industrial polymers requiring high ablation protection. These products deliver stable viscosity, controlled expansion, strong ceramic residue, and predictable performance in extrusion or injection molding processes.

Explore Our Complete Flame Retardant Solutions

Discover Dstone additional flame retardant solutions, including smoke suppression, halogen-free systems, anti-dripping additives, and ATO-free formulations for advanced polymer fire safety applications.

Get Expert Guidance for Your Flame-Retardant Application

Get expert guidance on selecting and optimizing ceramizable flame retardant systems for your specific polymer application.

Ablation-resistant ceramizable flame retardant polymer at high temperature

Ablation-resistant ceramizable flame retardant polymer at high temperature

Ablation-resistant ceramizable flame retardant polymer at high temperature

Ablation-resistant ceramizable flame retardant polymer at high temperature

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